DRAWING GENERAL NOTES LIBRARY — engineeringdrawingchecker.com/drawing-notes.html Values in [brackets] are examples. Notes are examples, not an engineering approval. === 1. HEADER, TITLE BLOCK AND GENERAL NOTES === GEN-01 Notes heading NOTES: UNLESS OTHERWISE SPECIFIED GEN-02 Standard and edition INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5-2018. GEN-03 Units DIMENSIONS ARE IN INCHES. DIMENSIONS ARE IN MILLIMETERS. GEN-04 Projection THIRD ANGLE PROJECTION. GEN-05 General tolerances (inch) UNTOLERANCED DIMENSIONS: .X ±[.030] .XX ±[.010] .XXX ±[.005] ANGLES ±[0.5]° GEN-06 General tolerances (metric, ISO) GENERAL TOLERANCES: ISO 2768-[m]. GEN-07 3D model reference (model-based geometry) THE 3D MODEL [FILE NAME], REV [A], DEFINES ALL GEOMETRY NOT DIMENSIONED ON THIS DRAWING. MODEL VALUES ARE BASIC. UNDIMENSIONED SURFACES: PROFILE OF A SURFACE [.010] TO DATUMS A|B|C. IF THE DRAWING AND MODEL DISAGREE, THE DRAWING GOVERNS. GEN-08 Do not scale DO NOT SCALE DRAWING. GEN-09 Surface texture default SURFACE TEXTURE: [125] µin Ra MAX, ALL MACHINED SURFACES. [3.2] µm Ra MAX. GEN-10 Edge break BREAK SHARP EDGES [.005–.015] X 45° OR R[.005–.015]. GEN-11 Cleanliness PART SHALL BE FREE OF BURRS, CHIPS, OIL AND FOREIGN MATTER. GEN-12 Coating stage DIMENSIONS APPLY AFTER [PLATING / COATING]. … BEFORE … GEN-13 Material MATERIAL: [6061-T6 ALUMINUM PLATE PER ASTM B209]. GEN-14 Finish FINISH: ANODIZE PER MIL-PRF-8625, TYPE [II], CLASS [2], [BLACK]. FINISH: CHEMICAL CONVERSION COAT PER MIL-DTL-5541, TYPE [II], CLASS [3]. FINISH: PASSIVATE PER [ASTM A967 / AMS 2700]. FINISH: ZINC PLATE PER ASTM B633, [SC 2], TYPE [ ]. GEN-15 Part marking MARK PART NUMBER AND REVISION [.12] HIGH, [INK / LASER / VIBRO-ETCH], APPROXIMATELY WHERE SHOWN. BAG AND TAG WITH PART NUMBER AND REVISION. GEN-16 Order of precedence IN CASE OF CONFLICT: THIS DRAWING, THEN THE PURCHASE ORDER, THEN REFERENCED SPECIFICATIONS. GEN-17 Flag notes [△5] INDICATES [CRITICAL CHARACTERISTIC]. GEN-18 Skipped note numbers NOTE NUMBERS MAY BE SKIPPED. GEN-19 Material certification MATERIAL CERTIFICATION (MILL TEST REPORT) REQUIRED WITH SHIPMENT. GEN-20 RoHS PART SHALL COMPLY WITH EU RoHS DIRECTIVE 2011/65/EU AS AMENDED. GEN-21 First article inspection FIRST ARTICLE INSPECTION REQUIRED PER AS9102. PPAP LEVEL [3] REQUIRED PER AIAG PPAP MANUAL. FIRST ARTICLE DIMENSIONAL REPORT REQUIRED BEFORE PRODUCTION. GEN-22 ISO interpretation (metric drawings for ISO customers) TOLERANCING ISO 8015. === 2. MACHINING, HOLE AND THREAD CALLOUTS === MCH-01 Tapped hole (inch) [1/4-20 UNC-2B] ↧ [.50] MIN FULL THREAD, Ø[.201] ↧ [.62] MCH-02 Tapped hole (metric) [M6x1-6H] ↧ [12] MIN FULL THREAD, Ø[5] ↧ [15] MCH-03 Thread depth definition THREAD DEPTHS ARE MINIMUM FULL THREAD. MCH-04 Thread gauging INCH THREADS PER ASME B1.1, GAGE PER ASME B1.3, SYSTEM [21]. METRIC THREADS PER ISO 965-1, GAGE PER ISO 1502. MCH-05 Metric thread with limits (internal) [M8x1-6H] MINOR Ø[6.917–7.153] PITCH Ø[7.350–7.500] MCH-06 Metric thread with limits (external) [M8x1-4g6g] MAJOR Ø[7.794–7.974] PITCH Ø[7.253–7.324] MCH-07 Plated threads THREADS: CLASS [2A] BEFORE PLATING; [3A] GAGE AFTER PLATING. MASK THREADS. MCH-08 Counterbore Ø[.257] THRU, ⌴ Ø[.438] ↧ [.250] MCH-09 Countersink Ø[.266] THRU, ⌵ Ø[.516] X [82]° MCH-10 Spotface ⌴ SF Ø[.750] ↧ [.03] SF Ø[.750] TO CLEAN UP, [.25] MIN MATERIAL REMAINING MCH-11 Masking MASK [THREADS AND Ø.500 BORE] FROM [FINISH]. MCH-12 Inside corner radii INSIDE CORNER RADII R[.030] MAX UNLESS NOTED. MCH-13 Threaded inserts INSTALL [HELICAL COIL INSERT, P/N ___], [1.5D] LENGTH, IN HOLES MARKED [△6]. TAP PER INSERT MANUFACTURER (STI). MCH-14 Heat treatment (through hardening) HEAT TREAT TO [40–45] HRC PER AMS 2759/1. HARDNESS TEST PER ASTM E18. DIMENSIONS APPLY AFTER HEAT TREATMENT. MCH-15 Case hardening CARBURIZE AND HARDEN: EFFECTIVE CASE DEPTH [.020–.030] TO 50 HRC, SURFACE [58–62] HRC. AREAS MARKED [△7] TO REMAIN SOFT. MCH-16 Stress relief before finish machining STRESS RELIEVE AFTER ROUGH MACHINING, BEFORE FINISH MACHINING. MCH-17 Knurl [DIAMOND] KNURL, [96] DIAMETRAL PITCH, RAISED, PER ASME B94.6. MCH-18 Center holes CENTER HOLES [PERMITTED / NOT PERMITTED] ON FINISHED PART. MCH-19 Tool marks on critical surfaces NO CHATTER, TOOL MARKS OR SCRATCHES ON SURFACES MARKED [△8]. === 3. SHEET METAL === SHM-01 Material and thickness MATERIAL: [5052-H32 ALUMINUM SHEET PER ASTM B209], [.063] THK. SHM-02 Inside bend radius INSIDE BEND RADII R[.030] UNLESS NOTED. SHM-03 Bend angle tolerance BEND ANGLES ±[1]°. SHM-04 Flat pattern FLAT PATTERN FOR REFERENCE ONLY. SUPPLIER MAY ADJUST FOR BEND ALLOWANCE. SHM-05 Formed dimensions FORMED DIMENSIONS ARE TO [OUTSIDE] OF MATERIAL UNLESS NOTED. SHM-06 Self-clinching hardware INSTALL [PEM S-632-1] (QTY [4]) ON SIDE MARKED [△9], PER MANUFACTURER'S INSTALLATION SPECIFICATION. INSTALL AFTER FINISH. SHM-07 Grain direction GRAIN DIRECTION AS SHOWN. SHM-08 Burr side BURR SIDE [AWAY FROM SURFACE △10]. SHM-09 Cut feature tolerance LASER / PUNCHED FEATURES ±[.005] UNLESS NOTED. SHM-10 Bend relief BEND RELIEFS [.06] WIDE X [.06] PAST BEND, UNLESS SHOWN. SHM-11 Finish (sheet metal) FINISH: POWDER COAT, [RAL 9005 BLACK], [TEXTURE], [2–4] MILS. MASK [GROUNDING POINTS △11]. SHM-12 Surface condition SURFACES MARKED [△12] ARE COSMETIC: NO SCRATCHES, DENTS OR TOOL MARKS VISIBLE AT [18] IN. === 4. WELDING AND FABRICATION === WLD-01 Welding code WELD PER AWS D1.1 (STEEL). AWS D1.2 AWS D1.6 AWS D1.3 ASME B31.3 WLD-02 Weld symbols WELD SYMBOLS PER AWS A2.4. WLD-03 Welder and procedure qualification WELDERS AND WELDING PROCEDURES QUALIFIED PER [AWS D1.1 / ASME SECTION IX]. WLD-04 Filler metal FILLER METAL: [ER70S-6 / E7018] [ER4043 / ER5356] WLD-05 Default weld size ALL WELDS [3/16] CONTINUOUS FILLET, ALL AROUND, UNLESS NOTED. WLD-06 Weldment general tolerances GENERAL TOLERANCES FOR WELDED CONSTRUCTION: ISO 13920-[B][F]. WLD-07 Machining after welding MACHINE SURFACES MARKED [△13] AFTER WELDING. WLD-08 Stress relief STRESS RELIEVE AFTER WELDING PER [SPEC / CYCLE: ___ °F FOR ___ HR PER INCH OF THICKNESS]. WLD-09 Inspection (NDE) ALL WELDS 100% VISUAL. WELDS MARKED [△14]: [MAGNETIC PARTICLE PER ASTM E709 / LIQUID PENETRANT PER ASTM E165]. ACCEPTANCE PER [AWS D1.1]. WLD-10 Spatter and protection REMOVE WELD SPATTER, SLAG AND DEBRIS. PROTECT THREADS AND MACHINED SURFACES FROM SPATTER. WLD-11 Fit-up ROOT GAP AND FIT-UP PER WELDING PROCEDURE; MAXIMUM GAP ON FILLET WELDS [1/16]. WLD-12 Weld finish GRIND WELDS FLUSH ON SURFACES MARKED [△15]. === 5. STAMPING === STP-01 Material MATERIAL: [CRS PER ASTM A1008, CS TYPE B], [.048] THK. STP-02 Burr height and direction BURR HEIGHT [.004] MAX. BURR SIDE [AWAY FROM △16]. STP-03 Sheared edge SHEARED EDGES MAY SHOW DIE BREAK UP TO [2/3] OF MATERIAL THICKNESS. STP-04 Grain direction GRAIN DIRECTION AS SHOWN ON BLANK. STP-05 Tool marks TOOL AND DRAW MARKS PERMITTED EXCEPT ON SURFACES MARKED [△17]. STP-06 Flatness after forming FLATNESS [.010] OVER SURFACE [△18], PART FREE STATE. STP-07 Pierced holes PIERCED HOLE SIZES APPLY AT PUNCH SIDE. STP-08 Lubricant and cleanliness REMOVE STAMPING LUBRICANT BEFORE [PLATING / SHIPMENT]. STP-09 Tool ownership and changes TOOLING IS PROPERTY OF [CUSTOMER]. NO TOOL OR PROCESS CHANGE WITHOUT WRITTEN APPROVAL. STP-10 Coined or embossed features EMBOSS PART NUMBER [.010] RAISED, [.12] CHARACTERS, ON SIDE [△19]. === 6. PLASTIC INJECTION MOLDING (PART NOTES + MOLD BUILD REQUIREMENTS) === INJ-01 Resin MATERIAL: [POLYCARBONATE, SABIC LEXAN 940], COLOR [BLACK, MATCH CHIP ___]. REGRIND [NOT PERMITTED / 10% MAX]. INJ-02 Draft DRAFT [1]° MIN PER SIDE UNLESS NOTED. TEXTURED SURFACES: ADD [1.5]° PER [.001] OF TEXTURE DEPTH. INJ-03 Draft direction (+) INDICATES DIMENSION PLUS DRAFT. (–) INDICATES DIMENSION MINUS DRAFT. INJ-04 Wall and rib thickness NOMINAL WALL [.080]. RIBS [50–60]% OF ADJOINING WALL UNLESS NOTED. INJ-05 Fillets INSIDE FILLETS R[.020], OUTSIDE R[.020] + WALL, UNLESS NOTED. INJ-06 Flash, parting line, gate and ejector marks FLASH [.005] MAX. PARTING LINE MISMATCH [.003] MAX. GATE VESTIGE [.010] MAX ABOVE SURFACE. EJECTOR MARKS FLUSH TO [.005] BELOW SURFACE. INJ-07 Cosmetic requirements SURFACES MARKED [△20] ARE CLASS A: NO SINK, FLOW LINES, KNIT LINES, SPLAY OR GATE BLUSH VISIBLE AT [18] IN UNDER [STANDARD LIGHTING]. ACCEPTANCE BY APPROVED LIMIT SAMPLES. INJ-08 Surface finish and texture MOLD FINISH: SPI [B-2] UNLESS NOTED. SURFACES MARKED [△21]: TEXTURE [MT-11010] (OR VDI 3400 [REF 27]). INJ-09 Conditioning before measuring DIMENSIONS APPLY AFTER CONDITIONING PER ASTM D618, [40] H AT 23 °C / 50% RH. INJ-10 Molded-in marking MOLD IN: PART NUMBER, CAVITY NUMBER, DATE WHEEL, MATERIAL ID PER ISO 11469 (E.G. >PC<) AT LOCATION [△22], [.010] RAISED. INJ-11 Steel-safe features [S] INDICATES STEEL-SAFE DIMENSION: CUT TOOL TO [MAX MATERIAL] FOR LATER TUNING. INJ-12 Plastic tolerances (metric) GENERAL TOLERANCES: ISO 20457, [TG6]. MLD-01 Tool design approval MOLD DESIGN, PARTING LINE, GATE, VENT AND EJECTOR LOCATIONS TO BE APPROVED BY [CUSTOMER] BEFORE STEEL IS CUT. MLD-02 Mold flow MOLD FLOW ANALYSIS REQUIRED, USING THE SPECIFIED RESIN GRADE (NOT A GENERIC MATERIAL). MLD-03 Mold steel CORE AND CAVITY: [PREMIUM H13], [48–52] HRC. SLIDES AND LIFTERS: [H13]. MLD-04 Automatic molding MOLD SHALL RUN FULLY AUTOMATIC: SUB OR HOT-DROP GATES, GUIDED EJECTION, SLIDE RETAINERS. MLD-05 Cooling ALL INSERTS AND SLIDES COOLED. WATER LINES WITH QUICK DISCONNECTS, LABELED IN/OUT. MLD-06 Mold standards CLAMP SLOTS, LOCATING RING [Ø3.990] AND SPRUE PER [CUSTOMER PRESS STANDARD]. === 7. DIE CASTING (INCH AND METRIC) === DCS-01 Alloy MATERIAL: ALUMINUM ALLOY [A380] PER ASTM B85. [ZAMAK 3] PER ASTM B86. [AZ91D] PER ASTM B94. DCS-02 Recycled content and certification REUSED (REMELT) MATERIAL [10]% MAX. CHEMICAL CERTIFICATION PER HEAT REQUIRED. DCS-03 Surface quality AS-CAST SURFACE: NADCA CLASS [3] UNLESS NOTED. SURFACES MARKED [△23]: CLASS [4]. DCS-04 Draft DRAFT [1]° PER SIDE UNLESS NOTED. CORED HOLES [0.5]°. DCS-05 Draft direction [+] INDICATES DIMENSION PLUS DRAFT. [–] INDICATES DIMENSION MINUS DRAFT. DCS-06 Flash and trim by location FLASH AFTER TRIM: PARTING LINE [.010] MAX, CORED HOLES [.010] MAX, GATES AND OVERFLOWS [.030] MAX, EJECTOR PINS [.008] MAX. DCS-07 Parting line mismatch PARTING LINE MISMATCH [.010] MAX. [0.05] MM MAX ON EXTERIOR SURFACES. DCS-08 Gate vestige and ejector marks GATE VESTIGE [.002] ABOVE TO [.010] BELOW SURFACE. EJECTOR MARKS ±[.015]. DCS-09 Internal soundness RADIOGRAPHIC INSPECTION OF ZONES MARKED [△24] PER ASTM E505, ACCEPTANCE LEVEL [2]. DCS-10 Pressure tightness LEAK TEST AT [5] PSIG AIR: LEAK RATE [___] MAX. IMPREGNATION PER MIL-STD-276 [PERMITTED / NOT PERMITTED]. DCS-11 Machining stock MACHINING STOCK [.020–.040] ON SURFACES MARKED [△25]. ALL MACHINED SURFACES FREE OF EXPOSED POROSITY LARGER THAN [Ø.020]. DCS-12 Casting tolerances (metric) GENERAL CASTING TOLERANCES: ISO 8062-3, DCTG [5]. DCS-13 Fillets and walls FILLETS AND RADII R[.030] UNLESS NOTED. WALL AND RIB THICKNESS PER MODEL. DCS-14 Cast-in marking CAST IN: PART NUMBER, CAVITY ID, DATE PLUG AND RECYCLING SYMBOL AT [△26]. REVISION ON A CHANGEABLE INSERT. DCS-15 Tool approval TOOL DESIGN, PARTING LINE, GATE, OVERFLOW AND EJECTOR LOCATIONS TO BE APPROVED BY [CUSTOMER] BEFORE TOOL CONSTRUCTION. === 8. FORGING AND SAND / INVESTMENT CASTING === FRG-01 Material and forging spec MATERIAL: [4340 STEEL]. FORGE PER [SAE AMS-F-7190 / CUSTOMER SPEC]. FRG-02 Forging tolerances UNTOLERANCED FORGED DIMENSIONS PER [FORGING INDUSTRY ASSOCIATION TOLERANCES FOR IMPRESSION DIE FORGINGS], [COMMERCIAL] GRADE. FRG-03 Parting line, mismatch and flash PARTING LINE AS SHOWN. DIE MISMATCH [.030] MAX. FLASH EXTENSION AFTER TRIM [.030] MAX. DIE CLOSURE +[.060]/-[.020]. FRG-04 Scale and surface REMOVE SCALE BY [SHOT BLAST]. SURFACE DEFECTS (LAPS, SEAMS) DEEPER THAN [.015] NOT PERMITTED. FRG-05 Grain flow GRAIN FLOW SAMPLE AT PLANE [△27] REQUIRED ON FIRST ARTICLE. FRG-06 Heat treatment HEAT TREAT PARTS PER AMS 2759/[1] TO [BHN 270–327]. FRG-07 Magnetic particle inspection MAGNETIC PARTICLE INSPECT PER ASTM E1444. ACCEPTANCE PER [___]. FRG-08 Serialization and marking SERIALIZE. MARK PART NUMBER AND SERIAL NUMBER PER MIL-STD-130, [ENGRAVED], AT [△28]. CST-01 Alloy [A356.0-T6] PER ASTM B26. ASTM A48 CLASS [30] ASTM A536 [65-45-12] ASTM A27 GRADE [70-36] CST-02 Casting tolerances GENERAL CASTING TOLERANCES: ISO 8062-3, DCTG [10]. DCTG [6] CST-03 Radiographic quality RADIOGRAPH ZONES MARKED [△29] PER ASTM E1742. ACCEPTANCE PER [ASTM E155 (AL) / E446 (STEEL)], SEVERITY LEVEL [2]. CST-04 Weld repair WELD REPAIR [NOT PERMITTED / PERMITTED WITH WRITTEN APPROVAL, REPAIR MAP REQUIRED]. CST-06 Surface roughness as cast AS-CAST SURFACES [250] µin Ra MAX. === 9. VACUUM FORMING / THERMOFORMING === VAC-01 Material MATERIAL: [ABS SHEET, .125 STARTING THICKNESS], COLOR [BLACK], [TEXTURE ___ ON SHEET]. VAC-02 Controlled side DIMENSIONS APPLY TO THE [TOOL] SIDE. MINIMUM WALL AFTER FORMING [.040]. VAC-03 Tolerances by size FORMED FEATURES: ±[0.05] MM UP TO 12 MM, ±[0.10] MM 12–25 MM, PLUS ±[0.02] MM PER ADDITIONAL 25 MM. VAC-04 Trim TRIM EDGES ±[.030]. TRIMMED EDGES FREE OF CRACKS AND WHITENING. VAC-05 Molded graphics PART NUMBER, REVISION, DATE AND RECYCLING CODE RAISED [0.25] MM, [2.0] MM TALL, AT [△30]. === 10. ASSEMBLIES === ASM-01 Torque TORQUE [1/4-20] FASTENERS TO [75–85] IN-LB, [DRY / LUBRICATED]. ASM-02 Threadlocker APPLY [LOCTITE 242] (MEDIUM STRENGTH) TO THREADS OF ITEMS [7, 8]. ASM-03 Lubrication LUBRICATE [ITEM 4 BORE] WITH [GREASE, P/N ___]. ASM-04 Free rotation [ITEM 3] SHALL ROTATE FREELY: BREAKAWAY TORQUE [2] IN-LB MAX. ASM-05 Play or clearance END PLAY [.002–.008] AFTER ASSEMBLY. ASM-06 Protection PROTECT ASSEMBLY FROM CORROSION AND DAMAGE DURING SHIPPING AND STORAGE. CAP ALL OPEN PORTS. ASM-07 Identification APPLY LABEL [P/N ___] WITH ASSEMBLY NUMBER, REVISION AND SERIAL NUMBER AT [△31]. === 11. PIPING AND PRESSURE SYSTEMS === PIP-01 Design and fabrication code DESIGN, FABRICATE, EXAMINE AND TEST PER ASME B31.3. PIP-02 Pressure test HYDROSTATIC TEST AT [1.5] X DESIGN PRESSURE, [10] MIN HOLD, NO LEAKS. [1.1] X DESIGN PRESSURE PIP-03 Cleanliness CLEAN WETTED SURFACES TO IEST-STD-CC1246, LEVEL [500], NVR [D]. VERIFY AND RECORD. PIP-04 Preservation after cleaning AFTER CLEANING AND TEST, CAP ALL OPENINGS AND PRESSURIZE WITH [10] PSIG DRY NITROGEN. TAG "UNDER PRESSURE". PIP-05 Bonding and grounding BOND AND GROUND PIPING PER NFPA 77. BOND FLAMMABLE-SERVICE PIPING AT ENDS AND AT [100] FT MAX INTERVALS. PIP-06 Pipe identification IDENTIFY PIPING PER ASME A13.1: CONTENTS AND FLOW DIRECTION. PIP-07 Corrosion protection CARBON STEEL EXPOSED TO ATMOSPHERE: HOT-DIP GALVANIZE PER ASTM A123. === 12. QUALITY, MARKING AND PACKAGING === QAP-01 Certificate of conformance CERTIFICATE OF CONFORMANCE REQUIRED WITH EACH SHIPMENT, INCLUDING MATERIAL AND FINISH LOT NUMBERS. QAP-02 Critical characteristics and SPC [◇] INDICATES A CRITICAL CHARACTERISTIC: 100% INSPECT, OR SPC WITH Cpk ≥ [1.33]. QAP-03 Change control NO CHANGE TO MATERIAL, PROCESS, TOOLING OR SUPPLIER WITHOUT WRITTEN APPROVAL. QAP-04 Packaging PACKAGE TO PREVENT DAMAGE AND DISTORTION. LABEL EACH CONTAINER WITH PART NUMBER, REVISION, QUANTITY AND DATE. QAP-05 Individual protection [BAG / WRAP] EACH PART INDIVIDUALLY. NO PART-TO-PART CONTACT ON SURFACES MARKED [△32]. QAP-06 Process control dimensions [99] INDICATES A PROCESS CONTROL DIMENSION: MONITOR DURING PRODUCTION, NOT FOR FINAL ACCEPTANCE. === 13. 3D PRINTING (ADDITIVE MANUFACTURING) === AM-01 Process and material MANUFACTURE BY [MJF / SLS] IN [PA12]. METAL: [LASER POWDER BED FUSION] IN [17-4PH]. AM-02 Build orientation BUILD ORIENTATION AT SUPPLIER'S OPTION UNLESS SHOWN. AM-03 Tolerances UNTOLERANCED DIMENSIONS ±[0.3]% OR ±[0.3] MM, WHICHEVER IS GREATER. AM-04 Supports and finish REMOVE ALL SUPPORT MATERIAL AND LOOSE POWDER. SURFACES MARKED [△33]: [BEAD BLAST / MACHINE]. AM-05 Metal post-processing STRESS RELIEVE BEFORE REMOVAL FROM BUILD PLATE. [HIP PER ___] IF REQUIRED.